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Facing Adversity – Ron Washington Style

I live in the Dallas Fort Worth area… as such, I’ve been completely consumed with the excitement of the Texas Rangers making the World Series.

And while there are so many amazing story lines with this young team… the aspect I want to highlight in this article is the way Ron Washington, the manager of the Rangers, handles adversity.

Don’t Act a Fool!

On a recent radio show Washington explained why he rarely loses his mind when his team is obviously on the end of a bad call.

He essentially said that if he loses his mind and “acts a fool” then his team will see this and potentially sense things are going badly thus feeling the need to press things.

Washington feels that this approach would not benefit his young team so he does his best to maintain his composure.

Lesson for Business Leaders

When I first heard this I really appreciated Washington’s approach from a sports perspective.

But the more I thought about it the more I realized there is tremendous value in this approach for all leaders of people.

You see, I personally believe that allowing your emotions to rule the way you communicate does nothing but harm in the short term and the long term.

The reasons may be different than the sports scenario Washington speaks of… but in the end, screaming and yelling during crisis situations, rarely adds value in my opinion.

Do you agree?

What do you think of Ron Washington’s style? Do you agree with it?

What about from a business perspective? Do you agree that keeping your cool and not “acting a fool” is the best way to go? Or do you think there is a time and place for a good old fashioned butt chewing?

Visual Management Example: TPM Board

Here is a short video clip captured during the taping of a kaizen event for Gemba Academy’s “The Kaizen Way” course.

In this clip Mike Wroblewski, of Gemba Consulting and Got Boondoggle, explains how a simple board is used to track maintenance activities on a daily, weekly, and monthly basis.

What do you think of this visual control?  Can you see something like this working for your organization?

Note: If you are reading this via RSS or email you’ll likely need to click through to the website.  Once there, click the arrow in the middle of the video player to start the video.

The “Lean Group” Syndrome

I had a recent discussion with a relative who works in a large Chicago based hospital.

As it turns out, this particular hospital is attempting to use lean to improve their processes.

During our discussion I could tell something wasn’t quite right. You see, my relative obviously knows I run a company focused on teaching others about lean so I’m guessing she didn’t want to hurt my feelings… as such she didn’t initially mention any ill feelings towards lean.

However, after a few more minutes she finally opened up.

The “Lean Group”

In fact, she went on to explain how the “lean group” normally comes into an area and tells everyone how things are going to work.

She even explained how the “lean group” recently made some changes that actually created an unsafe working environment since access to a particular door was blocked.

While my relative definitely seemed interested in making lean work… she was most definitely less than thrilled with the way their “lean group” was going about things.

I don’t blame her.

R.I.G. Teams Working in Isolation Aren’t Lean

You see, while I’m a BIG fan of having at least a few associates focused on driving lean throughout an organization… I’m NOT a proponent of a “group” focused on making changes for the organization.

I’ve seen this in the form of a so called “R.I.G” team which stood for Rapid Improvement Group. This team of around 5 people traveled about and attacked areas like rabid animals. I mean they really tore into waste.

But the problem with this RIG team was they never included the folks who worked in the area!

As such, when they moved on to conquer waste in another area the applause they heard was not for a job well done… instead it was for thank goodness they’re leaving!  The associates in the area actually resented this lean group since changes were made without their involvement.

The Lean Group is L.A.M.E

After hearing my relative’s description of how their “lean group” is going about things I politely explained that what they were doing is not lean.

In fact, I explained how what they were doing was in fact very L.A.M.E.

Kaizen is About People

The thing “lean groups” and RIG teams need to remember is that kaizen is as much about developing people as it is attacking waste.

In fact, without people development kaizen cannot and will not thrive long term. 

So, again, while I’m definitely a big fan of having a group of people focused on driving lean… these people should be as focused on developing people by involving them and allowing the experts, or the people that do the work every day, come up with and implement the improvement ideas. 

Do you agree?

That’s my two cents… what do you think? Do you agree that “lean groups” focused on nothing but waste reduction without people development is anti-lean? Or do you think it’s better than nothing?

Hand Washing Conundrum… at a Major Coffee House

I was recently washing my hands inside an establishment that sells coffee. I am not big on calling companies out, especially companies trying to improve… which this company is.

Anyhow, after I washed my hands I went to dry them. This particular establishment has one of those super duper blowing contraptions that dries your hands in seconds. I must admit… I love these machines.

Hand Washing Standard Work

As I stood there enjoying the, um, hand drying process (that could have come out wrong) I happened to notice the sign that explained how all employees are required to wash their hands.  Click the image to the left for an expanded view. 

This sign went a step further and provided specific instructions.  You know, since most people don’t know how to wash their hands.  Here are the recommended steps for hand washing.

1. Wet
2. Soap
3. Wash (for 20 seconds)
4. Rinse
5. Dry
6. Turn Off Water (with paper towel)

Now, don’t get me wrong… I am a BIG proponent of Standard Work which, I presume, is what this company was attempting to do. But there is one MAJOR problem with their instructions.

No Paper Towels!

Specifically, the problem lies with step 6.

During this step the employee is told to turn off the water using a paper towel. I get why they recommend this… but there is one problem. There are no paper towels to be found in this bathroom as the second picture shows!

So, are the employees supposed to come to the restroom with a spare paper towel in their pocket so they can successfully follow step 6?

Again, I happen to know this particular coffee serving company is working hard to improve their business. They’ve even hired some top gun lean consultants to work with them… but they are missing the boat in this particular bathroom.

What do you think?

What are your opinions on this apparent Standard Work conundrum?  How would you change the process?

Book Review: Kaizen Event Fieldbook

My friend, and fellow lean blogger, Mark Hamel has written one of the most thorough, and Shingo prize winning, lean workbooks I’ve ever read called Kaizen Event Fieldbook: Foundation, Framework, and Standard Work for Effective Events (this is not an affiliate link). 

This book is JAM PACKED with useful information related to how to conduct a kaizen event.

To be sure, it is not a book you will be able to pick up, skim for a few minutes, and then run off to your kaizen team members. There is simply too much excellent information for that to happen.

But, if you are committed to kaizen, and are willing to put some time into studying Mark’s advice I highly recommend picking this book up.

Part 1 – Foundation and Framework

The first part of the workbook focuses on getting started with kaizen and kaizen events. Specifically, part 1 is broken into the following sections.

1. Getting Started
2. A Short Course in “Kaizenology”
3. Transformation Leadership

Here is a snippet from this section of the book:

“The probability of finding the word “kaizenology” in any dictionary, unlike the definition for “kaizen,” is exactly zero. While “kaizenology” is a fabricated word, the need to understand kaizen at a more than superficial level is real.”

Part II – Standard Work: The Multi-phase Approach

The second part of the book is what I enjoyed the most. Mark does a superb job of providing the reader with a systematic approach to conducting a kaizen event. Part 2 of the book flows as follows.

4. Strategy – Right Wall, Right Ladder
5. Plan for Success
6. Event Execution
7. Follow-through

Here is snippet from section 5 on planning for success.

“Should you plan to have a successful kaizen event or plan for kaizen success? Well… both. While this chapter is primarily about planning well to have a successful kaizen event, this cannot be separated from anticipating kaizen success and planning for the implications of that success.”

Part III – Developing Internal Capability: The Lean Function

Finally, part 3 of the book covers many areas often forgotten about when developing a kaizen culture. There is one section to part 3.

8. The Kaizen-ready Enterprise

In my opinion, here is one of the most important paragraphs of the entire book.

“Effective transformation leadership is a prerequisite for kaizen readiness. Consistent with the lean implementation action plan, it entails establishing and nurturing a lean function. Of course, the lean function has meaning and relevancy only if leadership institutionalizes the rigor of a lean performance system and routinely applies kaizen standard work and strong change management.”

Amen to that!

Final Thoughts

At 260 pages this is one of the beefier lean workbooks you will ever read.

It’s far more than superficial information many lean books provide. There is real meat to this book. With this said, I highly recommend it.

Kaizen Overview Training Video

Here is the first overview video of our latest Gemba Academy course we’re calling The Kaizen Way. My daughters even make an appearance! 

This new course is focused on all things kaizen – the kaizen event, suggestions systems, etc. To learn more please visit Gemba Academy today.

Should we Pay for Performance? What do you think?

Dan, a reader of LSS Academy, recently emailed me this excellent question.  I was hoping to get your help as I formulated a response.  Here is Dan’s question.

Ever since I studied process improvement at BYU I learned about E. Deming and learned that he was a catalyst in the change that occurred in Japan.

One of Deming’s points or teachings is about rewards or pay for performance. Deming has been asked what the alternative is for merit pay increases and his response has been anything else would be better.

Well, that doesn’t really help me out. I am a supervisor for a manufacturing company and our current system of performance reviews and pay increases needs an overhaul. I have two challenges:

1. What is a better alternative?
2. How do I help my management buy into it?

Any ideas? Thanks for your help.

What do you think?