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	<title>Comments on: Complexity and Love Songs</title>
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	<link>http://lssacademy.com/2009/08/31/complexity-and-love-songs/</link>
	<description>Lean Manufacturing, Six Sigma, Lean Six Sigma, and Kaizen</description>
	<lastBuildDate>Wed, 01 Feb 2012 21:21:25 +0000</lastBuildDate>
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		<title>By: Ron Pereira</title>
		<link>http://lssacademy.com/2009/08/31/complexity-and-love-songs/comment-page-1/#comment-3848</link>
		<dc:creator>Ron Pereira</dc:creator>
		<pubDate>Thu, 17 Sep 2009 18:17:00 +0000</pubDate>
		<guid isPermaLink="false">http://lssacademy.com/?p=1412#comment-3848</guid>
		<description>Mark, let&#039;s race next time you&#039;re in town... you know OSU versus NU... and don&#039;t worry I won&#039;t run the score up on you as time is running off the clock!  ;-)</description>
		<content:encoded><![CDATA[<p>Mark, let&#8217;s race next time you&#8217;re in town&#8230; you know OSU versus NU&#8230; and don&#8217;t worry I won&#8217;t run the score up on you as time is running off the clock!  <img src='http://lssacademy.com/wp-includes/images/smilies/icon_wink.gif' alt=';-)' class='wp-smiley' /> </p>
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		<title>By: Mark Graban</title>
		<link>http://lssacademy.com/2009/08/31/complexity-and-love-songs/comment-page-1/#comment-3847</link>
		<dc:creator>Mark Graban</dc:creator>
		<pubDate>Thu, 17 Sep 2009 13:53:37 +0000</pubDate>
		<guid isPermaLink="false">http://lssacademy.com/?p=1412#comment-3847</guid>
		<description>I also disagree that the CD label &quot;stomper&quot; falls into the category of &quot;fancy fixtures.&quot; It couldn&#039;t be more simple. As someone who has done this a lot with CD and DVD labels, I&#039;m really surprised you could do it better without the fixture. Is your process repeatable by others? Maybe you have extreme outlier dexterity and hand-eye coordiation?? :-)</description>
		<content:encoded><![CDATA[<p>I also disagree that the CD label &#8220;stomper&#8221; falls into the category of &#8220;fancy fixtures.&#8221; It couldn&#8217;t be more simple. As someone who has done this a lot with CD and DVD labels, I&#8217;m really surprised you could do it better without the fixture. Is your process repeatable by others? Maybe you have extreme outlier dexterity and hand-eye coordiation?? <img src='http://lssacademy.com/wp-includes/images/smilies/icon_smile.gif' alt=':-)' class='wp-smiley' /> </p>
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		<title>By: Learning From You</title>
		<link>http://lssacademy.com/2009/08/31/complexity-and-love-songs/comment-page-1/#comment-3797</link>
		<dc:creator>Learning From You</dc:creator>
		<pubDate>Thu, 03 Sep 2009 14:25:53 +0000</pubDate>
		<guid isPermaLink="false">http://lssacademy.com/?p=1412#comment-3797</guid>
		<description>[...] been reflecting on my earlier post this week about my “mini-kaizen” while placing labels onto CDs. As always, your comments were [...]</description>
		<content:encoded><![CDATA[<p>[...] been reflecting on my earlier post this week about my “mini-kaizen” while placing labels onto CDs. As always, your comments were [...]</p>
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		<title>By: Dragutin Vukovic</title>
		<link>http://lssacademy.com/2009/08/31/complexity-and-love-songs/comment-page-1/#comment-3693</link>
		<dc:creator>Dragutin Vukovic</dc:creator>
		<pubDate>Wed, 02 Sep 2009 07:09:03 +0000</pubDate>
		<guid isPermaLink="false">http://lssacademy.com/?p=1412#comment-3693</guid>
		<description>Well, this is an example of how simplification can turn bad if applied without enough insight. 

Those ‘fixtures’ are tools designed to ensure proper central alignment of label on the CD. Both CD&#039;s and label&#039;s centres fall in the empty space so it is not possible to align label manually in such a way that centres match, not to speak about keeping alignment consistently within acceptable boundaries. 
CD label misalignment will cause CD to &#039;wobble&#039; while rotating in CD drive, having the effect of noisy operation, erroneous readings and excessive drive wearing. 

Your mini-kaizen will have very bad influence to customer satisfaction and possibly cause real damage to their equipment.</description>
		<content:encoded><![CDATA[<p>Well, this is an example of how simplification can turn bad if applied without enough insight. </p>
<p>Those ‘fixtures’ are tools designed to ensure proper central alignment of label on the CD. Both CD&#8217;s and label&#8217;s centres fall in the empty space so it is not possible to align label manually in such a way that centres match, not to speak about keeping alignment consistently within acceptable boundaries.<br />
CD label misalignment will cause CD to &#8216;wobble&#8217; while rotating in CD drive, having the effect of noisy operation, erroneous readings and excessive drive wearing. </p>
<p>Your mini-kaizen will have very bad influence to customer satisfaction and possibly cause real damage to their equipment.</p>
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		<title>By: Ed Kemmerling</title>
		<link>http://lssacademy.com/2009/08/31/complexity-and-love-songs/comment-page-1/#comment-3692</link>
		<dc:creator>Ed Kemmerling</dc:creator>
		<pubDate>Tue, 01 Sep 2009 17:40:12 +0000</pubDate>
		<guid isPermaLink="false">http://lssacademy.com/?p=1412#comment-3692</guid>
		<description>Ron,

I like your example as a way to continuously improve a process.  

Once you are comfortable with your new process, you should make it the standard by documenting it.  That should address Steve Harris&#039;s concern (which is valid).

Also, your process improved the product because all labels would be in the proper position after application.  They could be rotated in any posiiton with the initial process.

Ed Kemmerling</description>
		<content:encoded><![CDATA[<p>Ron,</p>
<p>I like your example as a way to continuously improve a process.  </p>
<p>Once you are comfortable with your new process, you should make it the standard by documenting it.  That should address Steve Harris&#8217;s concern (which is valid).</p>
<p>Also, your process improved the product because all labels would be in the proper position after application.  They could be rotated in any posiiton with the initial process.</p>
<p>Ed Kemmerling</p>
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		<title>By: Tim Stewart</title>
		<link>http://lssacademy.com/2009/08/31/complexity-and-love-songs/comment-page-1/#comment-3690</link>
		<dc:creator>Tim Stewart</dc:creator>
		<pubDate>Tue, 01 Sep 2009 13:22:53 +0000</pubDate>
		<guid isPermaLink="false">http://lssacademy.com/?p=1412#comment-3690</guid>
		<description>This is a tough one and I do agree with parts of what Steve and David have said above.  

However I personally see myself agreeing with Ron on this one with one major caveat.  The assembler must be fully trained and empowered to self inspect his or her work.  

Finally, I have used CD fixtures like these and must admit I find them cumbersome and clumsy to use.</description>
		<content:encoded><![CDATA[<p>This is a tough one and I do agree with parts of what Steve and David have said above.  </p>
<p>However I personally see myself agreeing with Ron on this one with one major caveat.  The assembler must be fully trained and empowered to self inspect his or her work.  </p>
<p>Finally, I have used CD fixtures like these and must admit I find them cumbersome and clumsy to use.</p>
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		<title>By: David McGan</title>
		<link>http://lssacademy.com/2009/08/31/complexity-and-love-songs/comment-page-1/#comment-3688</link>
		<dc:creator>David McGan</dc:creator>
		<pubDate>Tue, 01 Sep 2009 12:47:38 +0000</pubDate>
		<guid isPermaLink="false">http://lssacademy.com/?p=1412#comment-3688</guid>
		<description>Well, I have one of those &quot;fixtures&quot; for applying CD labels.  I would be very much surprised if you maintained the consistency and quality of label application without utilizing the alignment fixture.  

While I understand the desire to eliminate steps (remove CD from case, apply label, replace in case), the overall cost of your revised method is probably higher, after you &quot;scrapped&quot; a few misaligned labels.  And do you realize that the cost of the label is significantly higher than the CD on which it&#039;s placed?</description>
		<content:encoded><![CDATA[<p>Well, I have one of those &#8220;fixtures&#8221; for applying CD labels.  I would be very much surprised if you maintained the consistency and quality of label application without utilizing the alignment fixture.  </p>
<p>While I understand the desire to eliminate steps (remove CD from case, apply label, replace in case), the overall cost of your revised method is probably higher, after you &#8220;scrapped&#8221; a few misaligned labels.  And do you realize that the cost of the label is significantly higher than the CD on which it&#8217;s placed?</p>
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		<title>By: Steve Harris</title>
		<link>http://lssacademy.com/2009/08/31/complexity-and-love-songs/comment-page-1/#comment-3687</link>
		<dc:creator>Steve Harris</dc:creator>
		<pubDate>Tue, 01 Sep 2009 12:33:16 +0000</pubDate>
		<guid isPermaLink="false">http://lssacademy.com/?p=1412#comment-3687</guid>
		<description>For the first time I&#039;ve got to disagree with you here Ron (with tongue in cheek).  Process sheets are an important to a controlled process, without which process improvement would be tough due to inconsistancy.  I&#039;m sure the quality of finish you achieved was admirable, but maybe not everyone could achieve that level of quality.  This makes the process unstable.
I could agree if all the people involved in label application were calibrated to an acceptable level, or if the Label/CD alignment was unimportant to customer satisfaction, but changing KPI&#039;s without an understanding of their effect on KPC&#039;s is not advisable.
Hope the wedding goes well, keep up the good work; I always enjoy the blog.
Steve Harris</description>
		<content:encoded><![CDATA[<p>For the first time I&#8217;ve got to disagree with you here Ron (with tongue in cheek).  Process sheets are an important to a controlled process, without which process improvement would be tough due to inconsistancy.  I&#8217;m sure the quality of finish you achieved was admirable, but maybe not everyone could achieve that level of quality.  This makes the process unstable.<br />
I could agree if all the people involved in label application were calibrated to an acceptable level, or if the Label/CD alignment was unimportant to customer satisfaction, but changing KPI&#8217;s without an understanding of their effect on KPC&#8217;s is not advisable.<br />
Hope the wedding goes well, keep up the good work; I always enjoy the blog.<br />
Steve Harris</p>
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		<title>By: Chad</title>
		<link>http://lssacademy.com/2009/08/31/complexity-and-love-songs/comment-page-1/#comment-3686</link>
		<dc:creator>Chad</dc:creator>
		<pubDate>Tue, 01 Sep 2009 03:09:22 +0000</pubDate>
		<guid isPermaLink="false">http://lssacademy.com/?p=1412#comment-3686</guid>
		<description>Nice work and you have a good looking sister in law!</description>
		<content:encoded><![CDATA[<p>Nice work and you have a good looking sister in law!</p>
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