Lean or Six Sigma?
by Ron on January 14th, 2007This is my first official blog. I have long been impressed with the blogs of people like Jon Miller from Gemba Research and have finally decided to throw my hat into the blog ring.
I thought I would focus my first blog on the topic of which problem solving methodology - Lean or Six Sigma - companies should focus their efforts and money on.
Let me preface by saying I am a Master Black Belt who passionately loves both Lean and Six Sigma… I truly have no “favorite” for lack of a better term.
Now that I have played the pragmatic role as well as possible let me cut to the chase and get to my point.
Six Sigma attacks variability and can also be used to “move the mean” while Lean attacks waste while increasing the velocity of a product or service through its “value stream.”
I have seen people attempt to fix problems more suited for Lean tools with Six Sigma and vice versa. When this happens things are likely to be tough no matter how skilled the individual is.
My best advice is to not be biased and to simply pick the right tool for the job. As you would likely never attempt to paint your living room walls with a toothbrush the same goes for continuous improvement.
My recommendations are to:
- Use Six Sigma when you need to reduce variation/defects or move the mean of a process.
- Use Lean Manufacturing when you need to eliminate waste or speed things up.
What about combining methodologies? Ahhh… stay tuned for this idea as it just may be a topic for a future blog!








[…] to one year ago I started this little blog with the post Lean or Six Sigma?. Truth be told I wasn’t quite sure what I was doing (and am still learning) but knew I loved to […]
HI
GREETINGS FROM INDIA
I HAVE 48 YEARS EXPE IN INDIA AND ABROAD i studied in India,USA,UK, ITALY IN1974,
WORKED VARIES USA PROJECTS. CHILDREN US CITIZEN
WORED ENGINEER TO CEO.
BEFORE LEAN USED IN US I USED IN INDIA USING MY OWN EXPE AS WORKS MANAGER WITH 425 WORKERS AND MADE BIG PROFIT, BUT NOT KNOWN ABOUT SIX SIGMA
MY EXPE BOTH ARE NEEDED IN INDUSTRY
MY EXAMPLE BOTH FOOD AND WATER
WITHOUT WATER HUMANBEAING CANNOT LIVE
WARM REGARDS
RAMMOHUN
PROF& CHIEF MENTOR